How to Make Kitchen Cabinet Shaker Doors
Shaker-style doors are a classic and timeless choice for kitchen cabinets. They are characterized by their simple, clean lines and recessed panels. While they may look difficult to make, shaker doors are actually quite easy to construct with the right tools and materials.
Materials You'll Need:
- 1x10 pine boards
- 1/4-inch plywood
- Wood glue
- Clamps
- Brad nails
- Router
- 1/2-inch round over bit
- Sandpaper
- Paint or stain
Step 1: Cut the Rails and Stiles
The first step is to cut the rails and stiles for the door frame. The rails are the horizontal pieces that run along the top and bottom of the door, while the stiles are the vertical pieces that run along the sides. For a standard-sized cabinet door, the rails should be 18 inches long and the stiles should be 30 inches long.
Step 2: Assemble the Door Frame
Once the rails and stiles are cut, you can assemble the door frame. Apply wood glue to the edges of the rails and stiles, and then clamp them together. Be sure to square up the frame before clamping it.
Step 3: Create the Panel
The next step is to create the panel for the door. Cut a piece of 1/4-inch plywood to the same size as the door frame. Apply wood glue to the edges of the panel, and then insert it into the frame. Clamp the panel in place.
Step 4: Route the Panel
Once the panel is in place, you can route the edges to create the recessed panel effect. Set up your router with a 1/2-inch round over bit. Route around the edges of the panel, being careful not to cut through the plywood.
Step 5: Sand and Finish
Once the panel is routed, sand the door to smooth out any rough edges. You can then paint or stain the door to match your kitchen cabinets.

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